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Ultimate Guide

AGV vs AMR — The 2026 Decision Guide

When to choose AGV, when to choose AMR, and the integration and ROI math behind each.

Updated

AGVs (Automated Guided Vehicles) and AMRs (Autonomous Mobile Robots) look similar on the floor but are different products with different economics. This guide collapses everything we publish on the topic into one decision framework: navigation, payload, integration, capex and the moments where one beats the other.

1. The core difference

AGVs follow a predefined infrastructure (magnetic tape, QR markers, embedded wire). AMRs use onboard SLAM + LiDAR to navigate dynamically and share the floor with people. That single difference cascades into every cost and capability below.

2. Side-by-side comparison

CriterionAGVAMR
NavigationFixed path (tape, QR, wire)Dynamic (SLAM, LiDAR)
Infrastructure cost€15–40/m of routeNone
Vehicle cost (typical)€35 000–80 000€50 000–120 000
Reconfiguration timeDays to weeks (re-tape)Hours (map update)
Mixed pedestrian trafficDiscouragedDesigned for it
Throughput per vehicleHigher (no rerouting)Slightly lower
Fleet management softwareVendor-lockedVDA 5050 emerging

3. When AGV still wins

  • Repetitive, high-volume point-to-point routes (production lines, infeed/outfeed).
  • Heavy payloads (1.5–25 t) where dynamic navigation is overkill.
  • Cold storage and outdoor yards where AMR sensors degrade.

4. When AMR wins

  • Changing layouts and frequent new SKUs.
  • Mixed traffic with manual operators and forklifts.
  • Multi-floor or multi-site fleets coordinated via VDA 5050.
  • E-commerce fulfillment with goods-to-person picking stations.

5. Integration: the part most projects underestimate

Whether AGV or AMR, the system only delivers ROI if it integrates cleanly with your WMS (task release), WCS (real-time choreography with conveyors and AS/RS), access control (doors, lifts) and safety (light curtains, emergency stops). Plan API contracts and emulation testing before the first vehicle arrives.

6. ROI math

A useful rule of thumb in 2026: an AMR with 70% utilization across two shifts replaces 1.6–2.2 FTE on repeatable transport tasks. At a fully-loaded Benelux labour cost of ~€55 000/year, payback typically lands at 2.5–4 years, faster when night-shift premiums apply.

7. Vendor landscape (Europe, 2026)

The serious AMR shortlist for Benelux operators includes MiR, Geek+, Locus Robotics, Exotec (rack-shuttle hybrid) and Otto Motors. AGV remains dominated by E&K, Toyota, Jungheinrich and Egemin/KION on the heavy end.

8. Where Easy Systems fits

Easy Systems integrates AMR and AGV fleets with conveyor and packing lines across the Benelux, ensuring the hand-off zones (drop tables, lifts, doors) actually deliver the throughput the vendor brochure promises.

Cluster

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